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Subject: Re: Stress concentrations
Author: Patrick Tibbits
Date: 1999-01-11 12:38:00

We have a new ASCII graphics champion!

Suggestions for the high local contact stresses:

1) If the corner of the circumferential ring has a fillet, model the
fillet radius with a fine mesh.

2) If the ring has a 90 degree corner, model the elastic-plastic
problem, localized plastic flow will spread the small stress
concentration. I have not myself tried a problem with both contact and
material nonlinearities.

3) Implement the lamina method in spring elements, whose stiffness comes
from the Hertz load-displacement relation for line contact. Each spring
element would have length equal to the appropriate shaft radius, and
would begin at the centerline of the shaft. I used LINK10s with a gap to
include the contact boundary conditions.

Patrick Tibbits, Ph.D. // Sr. CAE Engineer
McGill Mfg. Co. Inc. // 909 N. Lafayette St. // Valparaiso, IN 46383
tel=219-465-2268 // fax=219-465-2263 // ptibbits@e...

> From: Brower Brent
> (DTUS/CENGDE)[SMTP:Brent.Brower@p...]
> Reply To: xansys@o...
> Sent: Monday, January 11, 1999 10:12 AM
> To: 'xansys@o...'
> Subject: [xansys] Stress concentrations

> This is a problem that has bugged me in the past and I am now having
> trouble with it in a contact problem that I am working on:

> I am analyzing a press fit of a "rod" into a hole. The rod that is
> pressed into the hole has circumferancial rings turned on it. The
> problem is that one of the elements on the edge of the rod where the
> press fit is occurring has a huge stress differential across it.
> Increasing the mesh density just increases the maximum stress at the
> node "touching" the hole wall. The stress is so high at the one
> element that when VonMise's stress is plotted it is red and the rest
> of the model is blue.

> I have had this problem before, usually when constraining
> displacement. Using pressure loads instead of fixing displacement
> would work in the past, but since the stresses are caused by contact
> this is not an option.

> Any help here would be appreciated.

> The model is 2D axysemmetric, with plane 82 elements.

> This is ASCII attempt to illustrate my problem.

> 000000 |
> 000000 |
> 000000 | Centerline is at the left edge.
> 000000000|
> "ROD" 000|
> 000000000|
> 000000 |
> 000000 |
> 000000 |
> 000000000|
> 000000000|
> 00000000X| High Stress at the X
> 000000 |
> 000000 |_______

> Brent Brower


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